Khosla Machines Private Limited

• Servo/PLC system for wrapper our length
• Low and easy maintenance
• Linkability
• High productivity
• Easy soap size change
• Inkjet printer
• Flexible infeed conveyor to suit plant layout
• The collar on discharge for easy pickup of soap
• Conversion parts for size change
• Options for hotel soap packs.

• Outer wrapper and inner stiffener
• High-speed operation of up to 180 tablets per minute.
• The new design Attention free linking of Autofeed Conveyor to soap stamper.
• 33% more indexing time for the scrap tablet to move.
• Twin belts to eliminate any scratch marks on toilet soaps.
• Easy height adjustment of out off unit on the hand wheel
• Excellent quality of soap handling, even for a soft soap.
• Timing belts allow maintenance-free operation for long periods.
• Automatic centralized lubrication
• Double spool holder to save reel change over time
• Integrated with "Wrapper-break-machine-stop" and "no-soap-no-wrap" Interlock
• Easy height adjustment of discharge conveyor on the knob
• Servo-based control for the cutoff unit and discharge conveyor
• Stainless steel guards
• All parts in contact with soap are either stainless steel or coated with Teflon

WRAPPER 4000 TS

Standard Features:

1. Heavy cast iron structure for vibration absorption and durability.

2. Servo/ PLC controls for wrapper cut length settings.

3. No – product - No-wrap interlock.

4. Cut off height setting by means of handwheel.

5. Discharge height setting by means of handwheel.

6. Automatic Print Registration Unit by means of imported sensor.

7. PID temperature controls from Honeywell or equivalent make.

8. VFD speed control.

9. Machine speed upto 160 ppm (machine speed and accuracy is dependent of quality of packing material, soap size and its quality, uniform inflow of the product)  

10. Heavy distortion free cast structure

Optional Features:

1. Collation Unit for wrapped soaps for easy collection on discharge conveyor.

2. Stainless steel guarding.

3. Double Spool Holders for stiffener and wrapper.

4. Change parts 

5. Centarlised lubrication unit.

6. Tool Kit.

7. Emergency Spares kit.

8. Customised infeed conveyor.

9. Web break interlock.

10. Mirror image orientation to allow single operator to run two machines.

DETERGENT BAR/SOAP WRAPPING MACHINE

Highlights
» Fully linkability to soap wrapping machine
» Registered cutting of printed tapes
» Timing through PLC with HMI display
» Easy change of collation size (2-4 soaps / pack)
» Compact
» Enviroment friendly packaging
» Easy and quick size change

MACHINE SPEED UPTO 220 SOAPS PER MIN. INFINITELY VARIABLE

Wrapper 8000T High Speed Toilet Soap Packaging Machine is a high speed wrapping machine capable of wrapping detergent bars/laundry soaps and heat sealable at a speed upto 160 ppm(depending on nature of product and wrapper). Ingress to the machine is by means of an infeed belt conveyor engineered to index at higher speed. This conveyor is set at right angle to the flow of product for subsequent wrapping operation and can have right hand or left hand orientation to suit the space requirement. Handling of product is gentle throughout the operation and any rubbing of naked product with stationary surface is minimized.

WRAPPER 8000T

Standard Features:

1. Two stage servo based infeed conveyor with HMI settings for PLC control.

2. Continuous motion suction pick & place for high speed operation.

3. Auto feed conveyor.

4. Four axes servo control with HMI for: fully automatic cut length selection for wrapper and inner card liner, print mark control and overlap control. All settings are done from HMI. 

5. No-product-no-wrapper interlock, accurate automatic print registration at high speeds.

6. Web break interlock.

7. Special design discharge end conveyor to minimize skew.

8. Self lubrication main mechanical drives.

9. Digital temperature controls, Main motor AC Variable speed drive.

10. Automatic splicing units for stiffener & wrapper.

11. Machine is designed to give up to 230 ppm (machine speed and accuracy is dependent of quality of packing material, soap size and its quality, uniform inflow of the product)

12. Heavy distortion free cast structure

13. Full safety guarding with electrical interlocks.

14. Logging of production output, down time and   machine efficiency data for shift-wise production.

15. Automation hardware from Rockwell automation.

Optional Features:

1. Change parts.

2. Tool Kit.

3. Emergency Spares Kit. 

4. Remote diagnostic features.

5. Mirror image orientation to allow single operator to run two machines.

6. MIS for production data of shift available from HMI.

ABM 3100 Soap Packaging Machine is a horizontal form fill and seal machine specifically designed to wrap soaps in a three side sealed pouch. The Machine has indexed belt infeed which can either be directly connected to the discharge belt of the upstream machine which is running at the matched speed, or can be manually loaded. All drives are primarily mechanical. Automation skill level is therefore, not required for maintenance of this machine.

Wrapper 4000TS Soap Packaging Machine is a horizontal form fill and seal machine specifically designed to wrap Laundary Soaps either individually or in groups in a three side sealed pouch. The Machine has indexed belt infeed which can either be directly connected to the discharge belt of the upstream machine which is running at the matched speed, or can be manually loaded. All drives are primarily mechanical. Automation skill level is therefore, not required for maintenance of this machine.

Features:

• Integrated autofeeder for feeding soap in the machine.
• All surfaces on which soap is transported are made of stainlesss steel.
• Long seal is formed by means of three pair of rollers, axes of which can be tilted to get best result.
• Torque slip clutch to prevent damage in case of accidental damage.
• Low voltage heaters for safety.
• Individual PID temperature controller for heater.
• Print registration unit for printed wrappers.
• Heavy distortion free cast stucture.

• High Speed
• Low and easy maintenance
• Linkability
• High Productivity

Standard Features:

1. WRAPPER 4000DS (3RD GENERATION) detergent soap wrapping machines with single axes Servo/PLC system for wrapper cut length, High productivity, Easy size change

2. New Design Auto feed Conveyor for gentle transfer of Cake/Bar,

3. Full face in feed overhead pushers (as per shape of Cake/Bar),

4. Twin belts to carry soaps to minimize scratch marks,

5. No-product-no-wrapper interlock,

6. Adjustable Cut Off Unit with hand wheel setting for height,

7. Splash lubrication of cut off unit,

8. Double spool holder for wrapper and stiffener,

9. Automatic eye-mark correction unit with imported eye mark scammer. 

10. Discharge end conveyor with knob setting for height,

11. Delivery conveyor,

12. Digital PID temperature controls,

13. AC Variable speed drive & Accessories

14. Heavy distortion free cast structure

15. The machine speed is upto 160 PPM (machine speed and accuracy is dependent of quality of packing material, soap size and its quality, uniform inflow of the product)  

Optional 

1. Web break interlock,

2. Collation unit for easy pickup of packed Cake/Bar,

3. Stainless Steel Guards,

4. Automatic centralized lubrication,

5. Change parts 

6. Toolkit

7. Emergency Spares kit.

8. Customised infeed conveyor.

9. Mirror image orientation to allow single operator to run two machines.

With the valuable assistance of skilled team of professionals, we are engaged in offering an extensive range of high-quality Soap Bar Cutting Machine.